Weldable PE Bipolar Plate Material DGK-PE DDL20

Weldable PE carbon-plastic material for zinc-bromine flow battery bipolar plates

Extrusion forming; weldable; good corrosion resistance; density 1.4 g/cm³; tensile strength >25 MPa; flexural strength >25 MPa.

DGK-PE DDL20 is a PE-based carbon-plastic bipolar plate material developed for extrusion forming and weldable sheet components. It is mainly used in zinc-bromine flow battery systems where corrosion resistance, stable sheet forming and dependable physical-mechanical properties are required.

Important parameters

Base resin
PE
Model
DGK-PE DDL20
Product series
Battery Carbon-Plastic Bipolar Plate Materials
Processing
Extrusion forming and welding
Key performance
Extrusion forming; weldable; good corrosion resistance; density 1.4 g/cm³; tensile strength >25 MPa; flexural strength >25 MPa.
Main battery system
Zinc-bromine flow battery

FAQ

What is DGK-PE DDL20 mainly used for?

DGK-PE DDL20 is mainly used for zinc-bromine flow battery bipolar plates, extruded sheets and welded plate assemblies that need PE-based chemical resistance and carbon-plastic electrical performance.

Why use PE for zinc-bromine flow battery bipolar plates?

PE offers good corrosion resistance in zinc-bromine battery environments and can be processed into weldable sheet structures. DGK-PE DDL20 is designed to keep that processability while providing useful mechanical strength for plate handling and assembly.

What processing route is recommended?

The grade is intended for extrusion forming. Sheet thickness, cooling rate, die setting and welding process should be validated together because they affect plate flatness, weld quality and final stack assembly.

What mechanical values should engineers reference first?

Typical project values are density 1.4 g/cm³, tensile strength >25 MPa and flexural strength >25 MPa. Final design should still verify the actual plate thickness, welding design and electrolyte exposure condition.

Application areas

Application areaTypical use
Zinc-bromine flow battery platesBipolar plates and sheet components for zinc-bromine flow battery systems.
Extruded PE sheetsWeldable carbon-plastic PE sheets for cutting, machining and plate assembly.
Welded battery componentsComponents requiring PE weldability and corrosion resistance in electrolyte environments.
Pilot battery stack validationSheet samples for extrusion, welding, corrosion and mechanical tests.

Quote and sample support

Project quotation
Quotation depends on sheet form, thickness, test target, quantity and delivery plan.
Sample support
Pellet or sheet samples can be discussed for zinc-bromine flow battery validation.
Customization
Formula can be tuned for extrusion stability, weldability, corrosion resistance and mechanical strength.
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Data sheet

Physical Property Data Sheet

NamePE compositeSpecificationDGK-PE DDL20
Material propertiesWeldable PE carbon-plastic bipolar plate material with good corrosion resistance and physical-mechanical performanceColorBlack
UseZinc-bromine flow battery bipolar plates, sheets and welded plate componentsSample statePellets / flexible sheet sample
Processing methodExtrusion forming / weldingEngineering confirmation requiredContact a DEYU engineer
ItemConditionMethodDataUnit
Electrical Properties
ConductivityProject reference/Contact a DEYU engineerS/cm
Volume resistanceProject reference/Contact a DEYU engineerΩ
Surface resistanceProject reference/Contact a DEYU engineerΩ
Basic Properties
DensityTypical value/1.4g/cm³
Melt Flow IndexEngineering confirmation required/Contact a DEYU engineerg/10 min
HardnessEngineering confirmation required/Contact a DEYU engineer/
Mechanical Properties
Tensile strengthTypical value/>25MPa
Flexural strengthTypical value/>25MPa
Elongation at breakEngineering confirmation required/Contact a DEYU engineer%
Notched impact strengthEngineering confirmation required/Contact a DEYU engineerkJ/m²
Chemical / Battery Compatibility
WeldabilityTypical value/Weldable/
Corrosion resistanceTypical value/Good/
Electrolyte compatibilityProject reference/Contact a DEYU engineer/
Processing Recommendations
Drying temperatureContact a DEYU engineerDrying timeContact a DEYU engineer
Extrusion temperatureContact a DEYU engineerDie / roll settingContact a DEYU engineer
Welding processContact a DEYU engineerApplicationZinc-bromine flow battery bipolar plates, sheets and welded plate components

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